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Home
Products and Solutions
  • Automation
  • Engineering Services
  • Sales & Distribution
Industries
About Us
Contact
Store
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    • Automation
    • Engineering Services
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PLC & SCADA

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Custom PLC and SCADA system by Metalgear Engineering for industrial automation and smart factory use

Description

Our PLC & SCADA solutions enhance operational control, monitoring, and automation across industrial processes. By integrating programmable logic controllers (PLCs) and supervisory control and data acquisition (SCADA) systems, we enable real-time data analysis, improve system reliability, and ensure seamless process management. Our tailored solutions are designed to optimize efficiency and provide scalable, cost-effective automation for your facility's specific requirements. 

Applications

Our PLC & SCADA solutions are applied across a range of industries to improve control, monitoring, and automation. Key applications include:

  • Manufacturing: Real-time production and equipment monitoring
  • Water & Wastewater: Automated flow control and quality monitoring
  • Energy & Power: SCADA for grid management and fault detection
  • Building Management: PLC/SCADA for HVAC, lighting, and security
  • Oil & Gas: Automation for drilling, pipelines, and refineries
  • Process Industries: Customized control for food, pharma, and chemicals

Custom PLC and SCADA system by Metalgear Engineering for industrial automation and smart factory use

Technical Details

Our PLC & SCADA solutions incorporate advanced technologies to provide robust and reliable automation systems. Key technical details include:

  • PLC Integration: AutomationDirect, Siemens, Allen-Bradley; seamless control of field devices
  • SCADA Architecture: Distributed systems with RTUs and Ethernet/Modbus/Profibus networks
  • HMI Interfaces: Custom, user-friendly dashboards for remote monitoring and control
  • Data Logging: Continuous logging, trending, and reports for analysis and compliance
  • Network Security: VPNs, firewalls, and encryption to safeguard infrastructure
  • Real-Time Alarming: Fast system response and diagnostics to reduce downtime
  • Redundancy: High-availability designs for fault tolerance in critical systems
  • IoT & Cloud: Remote access and analytics through IoT/cloud integration

Lead times

Our PLC & SCADA solutions typically follow these lead times:

  • System Design & Engineering – 2 to 4 weeks for initial design, depending on complexity.
  • Hardware Procurement – 2 to 4 weeks for delivery of PLCs, I/O modules, and other components.
  • Installation & Integration – 1 to 2 weeks for on-site installation and system integration.
  • Testing & Commissioning – 1 to 2 weeks for system testing, troubleshooting, and commissioning.
  • Training & Handover – 1 to 2 weeks for operator training and system handover.

Custom PLC and SCADA system by Metalgear Engineering for industrial automation and smart factory use

Inquiry

For more information or to discuss your PLC & SCADA system needs, click the button below. Our team is ready to assist you in creating a reliable, scalable, and fully integrated automation solution tailored to your specific industry requirements. 

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Metalgear Engineering LLC.

575 N Midland Ave, Saddle Brook, NJ 07663 USA

2016213210

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